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Stephen R. Smith's Page

Latest Activity

Stephen R. Smith added a video
1 hour ago
Stephen R. Smith is attending Doug Dugger's event
Quality Sport Planes at Cloverdale Airport (O60) or 222 Airport Rd., Cloverdale, CA
May 8, 2010 from 9am to 5pm
Come join us at our Semi-Annual Open House this Spring on Saturday, May 8th. We are combining our event with the City of Cloverdales Airport Appreciation Day. It should be lots of fun weather permitting. We will have lots of Zenith pilots flying in…
on Wednesday
Stephen R. Smith added 4 photos to the album 'The road less traveled'
March 15
Stephen R. Smith added a photo
March 15
Yesterday - few home to STS from REI via Death Valley, Mono Lake & back over the Sierras - 604 miles in 6.5 hours non stop.
March 15
Stephen R. Smith added 5 photos to the album 'The road less taken'
March 13
Stephen R. Smith added 3 photos
March 13
A photo by Stephen R. Smith was featured
March 11

Profile Information

Aircraft Model
ZODIAC XL
Project Status
Flying
Building From
Partial kit
Building Experience
Have already built an airplane
Flying Experience
Sport Pilot (or Ultralight)
Profession / Employer / Background Info
Self Employed. Software developer.

Stephen R. Smith's Photos

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Stephen R. Smith's Blog

Stephen R. Smith

Two upgrades in 13 days at QSP

Would you pay this man to help you upgrade your airplane? We did and it worked out much better then the picture would suggest.




This blog is not a how-to. There have been plenty of well done how-to blogs. It’s just some pictures wit

Continue

Posted on March 2, 2010 at 12:30am — 16 Comments

Stephen R. Smith

Jabiru 3300 engine overhaul part II

I will start this blog entry by revealing the ending. My Zodiac XL is happily flying again powered by its smooth-running powerful Jabiru 3300 engine. Saturday I flew 126 miles with the overhauled engine.

Now back to the beginning…

My Jabiru 3300 engine is serial number 1,256. It is about three years old and has 600 hours on it. Since it was manufactured several improvements have been introduced by Jabiru to address high oil temperatures in the cylinders. They are:

1) The oil cooler size has b… Continue

Posted on October 11, 2009 at 4:18pm — 46 Comments

Stephen R. Smith

My Jabiru 3300 is undergoing a major overhaul

At 600 hours I am replacing all 6 pistons, cylinders and rod bearings. The heads are being overhauled.

My engine is almost 3 years old and has been flying for 26 months. It is serial number 33A 1256.

A few months ago I replaced a burned valve. Recently oil consumption has been going way up. Last Saturday the engine used 2 quarts in 5 hours. It was time to find out why.

When I did my annual a few months ago I performed a leak down compression check. All cylinders came in between 65 and 75 whic… Continue

Posted on September 10, 2009 at 12:58am — 9 Comments

Stephen R. Smith

Jabiru 3300, Bing carburetor and air intake system on in the Zodiac XL

Having flown my Zodiac XL about 600 hours with my Jabiru 3300 and Bing carburetor I must say it has had it good points and bad.

The short story is that initially the performance I got was quite poor. With some minor changes, performance improved to the point where it seemed acceptable. However problems remain which are perhaps serious.

Now the longer story...

First, in defense of Jabiru and the Bing I will say that the firewall forward kit I got with the engine did not properly address instal… Continue

Posted on August 30, 2009 at 1:33pm — 16 Comments

Stephen R. Smith

600 hours and counting

Today I added 3.7 hours to the log book which brings the plane up to 600 hours. Today's flight was a lazy sightseeing flight with an average speed of 87 MPH.

I spent a little time seeing how low I could get my fuel burn and maintain altitude. Around 2.8 GPH is as low as I can get it without sliding out of the sky.

When I got home I upload my GPS track like I always do to review my flight. This one looks like I perhaps I had a bit too "much to drink" with all the S-turns. I find that 80 miles p… Continue

Posted on August 21, 2009 at 1:07am — 4 Comments

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At 9:03pm on March 16, 2010, Steve Weston said…
I m puttin my pants back on very soon.
Tonight my wife and I went for a sunset flight around the desert valley and on the way home I went full throttle.... Straight and level, full throttle I had 135 MPH on the ASI and 133 on GPS....
After my pants reinstall I report back....

SW
At 10:49am on March 15, 2010, Jake Reyna said…
Steve, I did get your drift on the front bearing wear, but I thought that adding a nylon bearing to match the rear would be a good thing. It does make for smoother action. I've added 1/16" nylon to my next order will use behind the shim along with some grease.

I posted this as a reply to your comment on my blog.
At 4:31pm on February 26, 2010, Doug Norman said…
Steve,

I just posted a comment on Mat's forum. I'd welcome your thoughts.

Doug N.
At 3:00pm on February 23, 2010, Phill Barnes said…
I look forward to reading your blog. Thanks for the info.

Regards
Phill
At 11:24am on February 23, 2010, Sebastien Heintz said…
Good job Steve! I look forward to seeing pictures of your next cross-country adventures...
Sebastien.
At 3:38am on February 23, 2010, Phill Barnes said…
Congratulations Steve
That was a pretty fast upgrade job. Well done.
Now for the big question. What was your empty weight before and after the upgrade.

Look forward to seeing some more videos and pics from you.

Regards
Phill
At 3:56am on February 19, 2010, Chris Sinfield said…
Steve
what type of lights did you install LED's???
At 11:12pm on February 16, 2010, Steve Weston said…
SRS

My upgrade is "basically done".
Because of the paint and the fact that I m using push/pull tubes for aileron control, I ll be another two weeks or so......
Then theres the weight and balance plus the POH to remake. That will set me back even more days.....
I see you have a different spar doubler.?. Did you see my pictures of the doublers I made while waiting for the kit?


The pics are on my page photos. I assume we both have the same ideas...
Steve W.
At 6:30am on February 7, 2010, Jake Reyna said…
Steve, is you upgrade still scheduled for February?

Jake
At 11:22am on December 27, 2009, Jake Reyna said…
Steve, that was a good line "dam, I wish I had the upgrade kit installed" :-0

We are all Independent Manufacturers and this site should be used to share knowledge, there should be no secrets. So, I suggest that the site be renamed to Zenith Independent Manufacturers Association, ZIMA. But we need some catchy slogan to reflect the mission of advancing and building Zenith aircraft.

Say jello to Alan. I'm still waiting for more beer.

Live long and prosper!
Jake
 
 

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