Building the flaperons has been a challange for sure, scratch building, just another tip here which I learnt the hard way. DONT predrill the 3/32 soft rivet holes in the trailing edge, rather complete all riveting, then keeping the flap trailing edge flat, hold a lenght of timber along the trailing edge to press the upper and lower surfaces down straight and then drill and cleco, you will find then the flap comes out 100% straight.Hope to complete the 4th and last flap tonite!

Views: 110


You need to be a member of Zenith Aircraft Builders and Flyers to add comments!

Join Zenith Aircraft Builders and Flyers

Comment by Raymond Paul on February 12, 2013 at 11:31pm

Hi Jesse, I will do this for you, am off farm today so will do some photos for you tomorrow nite and post then for you

Comment by Jesse Hartman on February 12, 2013 at 11:30am

Im starting my flaps soon.  Do you have a picture you could send me to explain it better?  As a fellow scratch builder any and all help is welcome.  Thanks

New from Zenith:

Zenith Planes For Sale 

Classified listing for buying or selling your Zenith building or flying related stuff...

Custom Instrument Panels
for your Zenith

Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.

Custom Upholstery Kits for your Zenith Aircraft:

Zenith Vinyl Upholstery Kits

Zenith Apparel from EAA:

Zenair Floats

Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz

Builder & Pilot Supplies:

How to videos from

Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit for the latest DVD titles.

Aircraft Insurance:


West Coast USA:

Pro Builder Assistance:


Transition training:

Golden Eagle Aviation

Pianosa Flying Farm

Aircraft Spruce & Specialty for all your building and pilot supplies!

© 2021   Created by Zenith.Aero.   Powered by

Badges  |  Report an Issue  |  Terms of Service