I found a tent with some wood working tools and made friends with those who own it. I took my patterns and have glued them to some scraps of plywood. I'll cut them out with a jig saw, then sand them on their sander. 

Views: 224

Comment

You need to be a member of Zenith Aircraft Builders and Flyers to add comments!

Join Zenith Aircraft Builders and Flyers

Comment by Gary Lee Weber on July 20, 2013 at 11:30pm

Come to think of it that is what I did on the rudder rear ribs because the long side flanges run all the way to the end flange.  When you get to the elevator rear ribs you will be able to bend the sides then the end because the sides end short of the end flange.

Comment by Adam Hess on July 20, 2013 at 1:33pm

I thought about that, but then what do you use for the end tab? Just a hand seamer? I thought I'd bend the 2 long edges on a brake, then slap it on the block to bend the end over. 

I appreciate the insight- this is my first build. I see your photos you've posted- that excites me seeing the blanks and what they become- some day I'll get home and get some aluminum...

Comment by Gary Lee Weber on July 20, 2013 at 1:27pm

Adam,

You may want to save the trouble of making form blocks for the rear ribs that have straight flanges.  I found it much easier to fabricate these using the bending brake.  Flanges come out nicer and straighter.

Thanks for your service,

Gary

New from Zenith:

Zenith Planes For Sale 
 

Classified listing for buying or selling your Zenith building or flying related stuff...


Custom Instrument Panels
for your Zenith
:

Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.


Zenith Homecoming Tee:


Zenair Floats


Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz


Builder & Pilot Supplies:

Aircraft Insurance:

 
 

West Coast USA:

 
Pro Builder Assistance:

 

Transition training:

Lavion Aero

K&S Aviation Services

Aircraft Spruce & Specialty for all your building and pilot supplies!

How to videos from HomebuiltHELP.com

Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.

© 2024   Created by Zenith.Aero.   Powered by

Badges  |  Report an Issue  |  Terms of Service