Total Beginner Question: Where to get beams on which to support the rudder etc for skinning - Zenith Aircraft Builders and Flyers2024-03-28T12:13:12Zhttps://zenith.aero/forum/topics/total-beginner-question-where?feed=yes&xn_auth=noFrequently metal recycling/sc…tag:zenith.aero,2010-09-26:2606393:Comment:738152010-09-26T01:22:20.767ZCraig Smithhttps://zenith.aero/profile/CraigSmith
Frequently metal recycling/scrap yards carry a basic selection of structural steel tube. I found a thicker wall tubing was actually cheaper locally than a thin wall tubing shipped. Add to that you're limited to 8 foot lengths on UPS or FEDEX. They have 20 foot lengths to start with at the scrap yard. They will cut 'em for a buck or 2 to custom length.
Frequently metal recycling/scrap yards carry a basic selection of structural steel tube. I found a thicker wall tubing was actually cheaper locally than a thin wall tubing shipped. Add to that you're limited to 8 foot lengths on UPS or FEDEX. They have 20 foot lengths to start with at the scrap yard. They will cut 'em for a buck or 2 to custom length. Hey Paul,
Don't get discourag…tag:zenith.aero,2010-08-25:2606393:Comment:695902010-08-25T01:47:35.081ZPaul Toonehttps://zenith.aero/profile/PaulToone
Hey Paul,<br />
Don't get discouraged when you make what you think are stupid mistakes. We've all been there!! You'll find you get a feel for what's right. Just try not to rivet bits together before you're sure you've got it right. Most on this site have had the 'experience' of drilling out hundreds of rivets to do the mods on the spar and wings. If you can maintain your sanity through that you're doing well. This site is great for getting answers to what might seem at first silly questions. Ask…
Hey Paul,<br />
Don't get discouraged when you make what you think are stupid mistakes. We've all been there!! You'll find you get a feel for what's right. Just try not to rivet bits together before you're sure you've got it right. Most on this site have had the 'experience' of drilling out hundreds of rivets to do the mods on the spar and wings. If you can maintain your sanity through that you're doing well. This site is great for getting answers to what might seem at first silly questions. Ask away. There's always someone who can come up with the right answer or at least one that will give you the help you need. Stick at it. You'll think it's never going to be finished. It will......................<br />
<br />
Regards,<br />
Paul Toone<br />
(an Ex-Brit in Oz) For what it is worth, I used…tag:zenith.aero,2010-08-24:2606393:Comment:695512010-08-24T21:15:42.713ZRobert E Pickenshttps://zenith.aero/xn/detail/u_0qgzwqu4g7edn
For what it is worth, I used square 2 inch PVC plastic normally used as porch rails, they were straight and fairly light. I also checked with a laser level before doing any work and had a lot of shims available, our home is on plastic clay and the floor tends to move somewhat. Seemed to work OK since the airframe is square and true.<br />
I think the secret is to check and double check as you go along. Bob Pickens, Troy, Mo.
For what it is worth, I used square 2 inch PVC plastic normally used as porch rails, they were straight and fairly light. I also checked with a laser level before doing any work and had a lot of shims available, our home is on plastic clay and the floor tends to move somewhat. Seemed to work OK since the airframe is square and true.<br />
I think the secret is to check and double check as you go along. Bob Pickens, Troy, Mo. I bought some 1X3 - ripped to…tag:zenith.aero,2010-08-24:2606393:Comment:695462010-08-24T20:31:58.722ZEdward A. Hamiltonhttps://zenith.aero/profile/EdwardAHamilton
I bought some 1X3 - ripped to 2 inches and inserted 1/2 ply in between and screwed down. cheap(scrap) and light. ed
I bought some 1X3 - ripped to 2 inches and inserted 1/2 ply in between and screwed down. cheap(scrap) and light. ed Thanks all for the replies, I…tag:zenith.aero,2010-08-24:2606393:Comment:695202010-08-24T17:20:50.140ZPaul Sandershttps://zenith.aero/profile/ukpylot
Thanks all for the replies, I will check out the local firm - Holtville is fairly close, will see what they have. Or that metalsdepot.com site looks ideal, also. So I'm a little worried that I may already have twisted the skeleton but will find out when I get some beams and finish up.<br />
<br />
And thanks for all the encouragement, I'm still far from giving up.
Thanks all for the replies, I will check out the local firm - Holtville is fairly close, will see what they have. Or that metalsdepot.com site looks ideal, also. So I'm a little worried that I may already have twisted the skeleton but will find out when I get some beams and finish up.<br />
<br />
And thanks for all the encouragement, I'm still far from giving up. Paul - Its not so much as hav…tag:zenith.aero,2010-08-24:2606393:Comment:695162010-08-24T17:11:40.869ZChris Aysenhttps://zenith.aero/profile/ChrisAysen
Paul - Its not so much as having steel as it is making sure your skeleton ribs are centered in the skin and not twisted. Bring your skin together at the opened end if the edges match thats a great start. Stand the skeleton up by itself. Now take the top rib and slightly push it to the right and then to the left. Its very easy to do. Thats why it so important you take care to center the ribs in the skin.......... Metal tubes would be best because of the weight and less chance of movement but…
Paul - Its not so much as having steel as it is making sure your skeleton ribs are centered in the skin and not twisted. Bring your skin together at the opened end if the edges match thats a great start. Stand the skeleton up by itself. Now take the top rib and slightly push it to the right and then to the left. Its very easy to do. Thats why it so important you take care to center the ribs in the skin.......... Metal tubes would be best because of the weight and less chance of movement but wood would work. - Chris<br />
PS: Don't let it discourage you. Just except there will be set-backs. Paul
Don't get discouraged.…tag:zenith.aero,2010-08-24:2606393:Comment:694222010-08-24T02:32:48.268ZMichael J. Aichelehttps://zenith.aero/profile/MichaelJAichele
Paul<br />
<br />
Don't get discouraged. It gets better with time. The more you work on your plane the better your work gets and the more confidence you get. Check with a metal supply company in your area. I don't think Holtville is to far from you. Try this company.<br />
<br />
Douglas Steel Supply Co<br />
1597 E Alamo Rd<br />
Holtville, CA 92250-9633<br />
760-356-2771 (Phone)
Paul<br />
<br />
Don't get discouraged. It gets better with time. The more you work on your plane the better your work gets and the more confidence you get. Check with a metal supply company in your area. I don't think Holtville is to far from you. Try this company.<br />
<br />
Douglas Steel Supply Co<br />
1597 E Alamo Rd<br />
Holtville, CA 92250-9633<br />
760-356-2771 (Phone) Go to your local metal fab sh…tag:zenith.aero,2010-08-24:2606393:Comment:694162010-08-24T02:20:57.547ZMichael Herderhttps://zenith.aero/profile/MichaelHerder
Go to your local metal fab shop or welding shop and ask them for some scrap. The dimensions are not critical, just get straigh pieces. I bet they have some to suit your needs. Or, you could just get yourslf some good quality levels from home depot and use them as beams. Just treat them with care, you'll need them when you get to the fuselage anyway.<br />
<br />
Don't get discouraged, it's all a learning process.
Go to your local metal fab shop or welding shop and ask them for some scrap. The dimensions are not critical, just get straigh pieces. I bet they have some to suit your needs. Or, you could just get yourslf some good quality levels from home depot and use them as beams. Just treat them with care, you'll need them when you get to the fuselage anyway.<br />
<br />
Don't get discouraged, it's all a learning process. Paul, This group of builders…tag:zenith.aero,2010-08-23:2606393:Comment:693692010-08-23T23:45:11.497ZJerold Ebkehttps://zenith.aero/profile/JeroldEbke
Paul, This group of builders is open to any and all questions and is ready to help. I went to a metal supply firm that sold metal in angles, pipe, sheet and tube of various thickness. Look in the yellow pages for a local metal vendor. In my phone book, they are listed under "steel distributors" . I purchased 2by2 steel tubing in 12 foot lengths for the wings and fuselage and 4 foot lengths for the rudder. In my small town they even let me look them over for straightness.
Paul, This group of builders is open to any and all questions and is ready to help. I went to a metal supply firm that sold metal in angles, pipe, sheet and tube of various thickness. Look in the yellow pages for a local metal vendor. In my phone book, they are listed under "steel distributors" . I purchased 2by2 steel tubing in 12 foot lengths for the wings and fuselage and 4 foot lengths for the rudder. In my small town they even let me look them over for straightness. Paul
Preferably, buy your ste…tag:zenith.aero,2010-08-23:2606393:Comment:693662010-08-23T23:32:46.852ZFred Stratmanhttps://zenith.aero/profile/FredStratman
Paul<br />
Preferably, buy your steel at a local steel supply company. According to Yahoo local, the nearest to you is Douglas Steel Suppy in Holtville. An alternative is to visit a local welding shop. They may sell 2 x 2 x 1/8" square tube (a common material for fabrication) . If not, they may include some on the next truck shipment from their supplier. I just bought a 24' stick for $50 and the guy cut it for me. Hope this helps. ... Fred
Paul<br />
Preferably, buy your steel at a local steel supply company. According to Yahoo local, the nearest to you is Douglas Steel Suppy in Holtville. An alternative is to visit a local welding shop. They may sell 2 x 2 x 1/8" square tube (a common material for fabrication) . If not, they may include some on the next truck shipment from their supplier. I just bought a 24' stick for $50 and the guy cut it for me. Hope this helps. ... Fred