Has anyone used the "manual style" nicopress swaging tool from ACS to make their cables?  When I use the slot for 1/8" cable, the compression points look too wide.  From drawings and pictures, there seems to be a much more pronounced ridge in between compression points.  This tool clamps down using bolts to press the jaws.  The fitting I made seems absolutely tight and well-crimped, but it doesn't look like the drawings or other pictures I have seen...  

Thanks

Brian M

Views: 1440

Reply to This

Replies to This Discussion

Looks pretty good to me. 

Use a pair of calipers to check the diameter of the finished crimp to ensure it matches the specs. (should be on the instruction paper that came with the tool)

 

I used that tool. 

I'm feeling really good now... yeah, baby!!!

Looks good to me Brian.  I assume the order you crimped it was center, thimble end, cable end like AC 43.13 says. :)

Yep... I did the right order... I guess I was expecting a much more pronounced "squish area" that resembled the drawings.  Certainly seems rock-solid to me... at least as strong as the cable itself.  

Just be sure to use a drilled bolt, castle nut and cotter pin.

Brian

Looks good.

A tip for the future... if you leave the steel cable bare extended about 1/4" from the heat shrink tubing end you can monitor this "extended" length for any movement / slippage visually with reference to the heat shrink tubing end.

My 2 cents

Bob

Heat shrink tubing very bad idea, traps moisture and prevents you from seeing any rust forming, cable will just separate one day......

I use slighty "oversize" clear heat shrink over the wire and the nicopress sleeve.  It keeps the wire ends from biting back, but it doesn't trap moisture.  And since it's clear, you can detect corrosion too.

Looks good to me!  I'm using the same "el-cheapo" nicopress tool as well.  Just make sure you check the squeeze with a go-no-go gauge.  Here's how mine turned out...

RSS

New from Zenith:

Zenith Planes For Sale 
 

Classified listing for buying or selling your Zenith building or flying related stuff...


Custom Instrument Panels
for your Zenith
:

Custom instrument panels are now available directly from Zenith Aircraft Company exclusively for Zenith builders and owners. Pre-cut panel, Dynon and Garmin avionics, and more.


Zenith Homecoming Tee:


Zenair Floats


Flying On Your Own Wings:
A Complete Guide to Understanding Light Airplane Design, by Chris Heintz


Builder & Pilot Supplies:

Aircraft Insurance:

 
 

West Coast USA:

 
Pro Builder Assistance:

 

Transition training:

Lavion Aero

K&S Aviation Services

Aircraft Spruce & Specialty for all your building and pilot supplies!

How to videos from HomebuiltHELP.com

Developed specifically for Zenith builders (by a builder) these videos on DVD are a great help in building your own kit plane by providing practical hands-on construction information. Visit HomebuiltHelp.com for the latest DVD titles.

© 2024   Created by Zenith.Aero.   Powered by

Badges  |  Report an Issue  |  Terms of Service