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Thanks, Gary.
Gary,
Could you post some pictures of your VW and "eyebrows"?
Ed
Flew yesterday, without outside air temps around 70 and had number 5 down to 340-345, with all others below 300! I added a piece of aluminum in front of #1 that wrapped up over the barrel and the whole thing covered up about 1" or the fins. I had used t his piece before, to no avail, but perhaps the combination of that and adding a 3-4 inch extension to the cowl did the trick. Adding the extension, alone did nothing.
I had the same issues with #5 running up to around 360F (180 to 185C) even using a Lycoming type cooling box rather than the fibreglass ducts. Ended up using a VW heater hose to run air directly from the intake to #5. Got it back to 330F doing it that way. Also made some "eyebrows" out of scrap 16 thou ali which I put at the top of the left intake, and bottom of the right intake - seemed to help with airflow into the cowl.
If you can persevere without damaging the engine, my CHTs all settled down to around 300F quite quickly after about 20 hours of running.
Good luck and don't dispair. You will get there.
You know not to trim thermocouple wires? They all need to be the same length to give accurate signals to the reading instrument. .
Ian,
Yes, I checked the washer. I may have to take the sensor and make the switch. I haven't because the wires are short and it will be a hassle. I reasoned that everyone else is having the problem with #5, so it must be the cylinder, not the sensor?
Ed
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